Flexxbotics, delivering digital options for robot-driven manufacturing at scale, in the present day introduced that Heckler & Koch USA (HKUSA), a number one designer and producer of small arms and lightweight weapons for army forces and regulation enforcement worldwide, has chosen Flexxbotics for robot-driven manufacturing with autonomous course of management. Superior robotic machine tending with Flexxbotics permits Heckler & Koch to extend capability with precision high quality to maintain up with sturdy demand globally whereas addressing labor challenges by means of unattended operation.
With Flexxbotics HKUSA achieves a robot-enabled, multi-machine cellularized setup for machining advanced geometry components. The robotic will function each an Okuma 5-Axis vertical machining heart and an Okuma horizontal machining heart together with an built-in water dunk & blow-off station, a Hexagon Coordinate Measuring Machine (CMM), Renishaw inspection probe and SICK security scanner all inside a person workcell. Automating the whole technique of machining and inspection leads to an 87% capability improve and 24:1 machine-to-man ratio.
“Our main goals with robotic automation are increasing throughput, maximizing machine utilization, and creating flexibility to react quickly to production volume demands which Flexxbotics enables us to achieve,” stated John Mitchell, VP of Operations at HKUSA. “Flexxbotics’s ability to use the robot to coordinate multiple machines and have in-line inspection results automatically correct the machining operations is totally unique and was key for us.”
HKUSA is a supplier of small arms to regulation enforcement, protection departments and the US civilian with a popularity for high quality, innovation and security. With operations in Germany, USA, UK and France, Heckler & Koch is a acknowledged chief within the growth of technologically superior merchandise with excessive reliability.
The Flexxbotics answer seamlessly connects the robotic to every piece of kit and coordinates the work so the robotic has full command and management of the workcell. Utilizing closed-loop suggestions CMM inspection outcomes, Flexxbotics writes offset macro variable modifications to the CNC machines’ packages. The actual time corrections guarantee all components are constructed to spec for steady operations utilizing autonomous course of management.
As well as, Flexxbotics communicates with the in-machine probes to make sure correct half seating earlier than and after every CNC cycle. Primarily based on the probe’s suggestions, the robotic both mechanically take away and substitute the half or escalates the issue through textual content & e mail if there’s a workholding subject.
HKUSA chosen Flexxbotics primarily based on the next standards:
- Enhance manufacturing capability by over 80% per week and reaching a 24:1 machine-to-man ratio
- Open connectivity and interoperability between the robots, CNC machines and inspection tools
- In-line inspection with CMM for precision high quality, 100% half protection, and closed-loop optimization for uninterrupted manufacturing
- Answer flexibility to scale out throughout total machining division with preliminary workcell success and shortly add further workcells
- Built-in security with robotic+machine coordination and related security scanners for the very best ranges of human security
- Responsiveness from preliminary discovery workshop to deployment and on-going assist
John Mitchell continues, “With Flexxbotics, we achieve full ROI in less time, without taking into account additional capacity, than alternative solutions which exceeds our expectations. From a business perspective we view Flexxbotics robot-driven manufacturing as an investment that enables autonomy in our factories.”
Flexxbotics answer permits robot-driven manufacturing at scale. Flexxbotics robotic workcell digitalization delivers autonomous course of management for subsequent era sensible manufacturing unit environments. Flexxbotics distinctive FlexxCORE™ know-how seamlessly connects and coordinates robots with current automation tools, IT techniques and other people. Extra highly effective, versatile and open, Flexxbotics revolutionizes using robotics in advanced manufacturing.
“We understand the need for greater coordination between robots and machines in production as manufacturers look to increase output while maintaining six sigma quality,” stated Tyler Bouchard, CEO & Co-founder of Flexxbotics. “What we are doing with the Flexxbotics solution is enabling the world’s most advanced smart factories to adopt robot-driven manufacturing at scale.”
About Flexxbotics
Flexxbotics permits robot-driven manufacturing at scale. Flexxbotics answer digitalizes robotic manufacturing with autonomous course of management for subsequent era sensible manufacturing unit environments. Flexxbotics breakthrough, the distinctive FlexxCORE™ know-how, seamlessly connects and coordinates robots with current automation tools, IT techniques and other people. Extra highly effective, versatile and open, Flexxbotics revolutionizes using robotics in advanced manufacturing.
Go to www.flexxbotics.com to study extra
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